DSC-10/60i Collator

Automated, High Speed Document Collating

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Automated Simplicity

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Using Duplo’s DSC-10/60i PC Controller software, the 600i Booklet System can easily be managed and controlled by a single operator via a PC. This intuitive Graphical User Interface (GUI) facilitates the programming and saving of jobs. Simply by entering or selecting the paper sizes, the PC Controller automatically calculates the stitch, fold, and trim positions.  User-friendly interface elements such as the drop down list, check boxes, buttons, and sliders make it extremely easy for an operator to select or change settings and to make fine adjustments if needed. The PC Controller can save an unlimited number of jobs that can be instantly recalled to change from one job to another within 60 seconds without any tools required.

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Superior Feeding

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Equipped with a unique feeding and Air Management System, the DSC-10/60i Suction Collators provide optimum performance to feed a wide variety of paper types, weights, and sizes with superior efficiency and reliability.

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High resolution optical sensors check and validate the feeding accuracy and automatically divert any faulty sets into a reject tray without stopping or interrupting production. Faulty sets can later be recovered from the reject tray, corrected and processed using the conveniently located hand feed station.

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For an added level of confidence, optional ultrasonic sensors can be added to the DSC-10/60i Collators. Using sound waves instead of light, ultrasonic sensors are virtually impervious to paper thickness, color variations within the printed image, heavy toner coverage, or dark images and offer the flexibility to feed different paper weights from the same bin.

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Users can connect up to 6 towers for a maximum of 60 bins. Divide the bins into 1/2, 1/3, and 1/4 blocks to allow reloading without having to stop or interrupt productivity. Use the Interleaf mode to insert one or two sheets between a specified number of sheets or control each bin individually by using the IMBF (Intelligent Multi-Bin Feeding) to program the bins to perform customized feeding sequences.

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Productivity

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Utilizing state-of-the-art technology to automate and streamline the bookletmaking process, the 600i Booklet System requires minimal operator intervention. Users can produce up to 5,200 booklets per hour or collate up to 10,000 sets per hour into a stacker. Booklet production can be doubled, for certain applications, by adding the optional 4-stitch head kit, along with the DKT-200 Two- Knife Trimmer and Gutter Cutter module to enable 2-up bookletmaking. The DSC-10/60i Collators provide 10 bins and each bin can hold up to 2.6 inches of paper. Bins can be intelligently linked or separated into blocks to facilitate longer run lengths by allowing the operator to reload the empty bins without stopping or interrupting the stacking or bookletmaking process.

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Produce flat, square spine booklets and increase their value by adding the optional ASM-500 Square Spine to the 600i Booklet System or as an offline solution, use the DSS-350 Square Spine.

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Collating & Stacking

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The DSC-10/60i Collators have the ability to feed to the left into the DBM-600 Bookletmaker or to the right into a stacker. The DSC-10/60i collates up to 10,000 sets per hour depending upon connected devices and users can choose from two optional stackers:

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DBM-400STR High Capacity Stacker

Ideal for high volume stacking jobs, the DBM-400STR Stacker can straight or offset stacks up to 17”. It attaches to the right of the collator, opposite side of the booklet maker, to allow for quick changeover from booklet making to stacking without having to remove any devices.

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DCR-ST Cross Stacker

The DCR-ST can cross or straight stack up to 7.87” and connects between the collator and booklet maker. When the stacker is not being used, a bypass bridge redirects the paper to the booklet maker without having to remove any devices.

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Key Applications

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• Collated Work

• Marketing Collateral